1. PRODUCTS
Biotech Reagent Filling Machine (Diagnostic Reagent)

產品簡介

Engineered for high-value biotech reagents and diagnostic liquids. Features ±1% micro-...

產品介紹
Advanced System Integration

FULLY AUTOMATED
BIOTECH REAGENT FILLING LINE

(Integrates Unscrambling, Filling, Inserting & Capping)

Achieve stable and compliant mass production. Hozun provides fully automated lines designed for high-value reagents, combining ±1% high-precision control with zero cross-contamination technology to boost capacity while ensuring the integrity of every batch.

Master PLC System for full automation sync
Contactless Peristaltic Filling (Disposable Tubing)
Medical-Grade SUS316L Sanitary Design
Suitable Industries & Applications
IVD Diagnostics & Rapid Test Kits
Medical Beauty Ampoules, Serums & Pharma Packaging

Plan Your Custom Line

Provide your bottle and capacity requirements, and our engineering team will configure the best automation solution for you.

One-Stop Automated Workflow

From empty bottles to finished products, Hozun provides a complete modular integration solution, reducing manual intervention and ensuring high-quality biotech products.

1. Auto Unscrambling
Automatically feeds and aligns empty bottles onto the conveyor, saving vast manual sorting time.
2. Precision Filling
Utilizes peristaltic pumps and servo control, ensuring ±1% accuracy and zero cross-contamination.
3. Auto Inserting
Robotic arms accurately pick up inner plugs or outer caps, placing them smoothly onto the bottle neck.
4. Servo Capping
Precise torque control ensures complete sealing without damaging the caps.

Can integrate downstream "Automatic Labeling Machines" and "Printers" upon request.

Proven System Stability

Watch Hozun's advanced production line demonstrating its smooth performance and filling accuracy during actual continuous operation.

Watch: Auto Filling & Capping Line
Core Line Specifications
  • Filling Accuracy Control ±1% (Servo Peristaltic)
  • Master Automation System Mitsubishi / Siemens PLC
  • Contact Material Design Medical-Grade SUS316L
  • Sanitary & Safety Standard Zero Contamination (Disposable Tube Only)

Solving High-End Production Pain Points

Upgrading to an automated system isn't just about increasing speed—it's about eliminating fatal risks in manual production.

Eliminate Raw Material (API) Overfilling Loss

Assuming high-value reagent cost: $2,000 USD per Liter
Standard Filling Machine (±5% Error)
Loses $100.00 USD for every liter filled.
Hozun Precision Line (±1% Error)
Error loss drops to $20.00 USD per liter, **reducing waste by 80%**.
Integration Benefits

Ensure Sterility & Sealing Integrity

Manual/Semi-Auto Risks Human contamination, uneven torque
Hozun Fully Auto Line Contactless, standardized servo torque
Core Value
Lower return rates, passes Medical/Pharma audits

Production Line FAQ

What automation modules are included in this advanced filling line?

Our biotech filling line can flexibly integrate an automatic bottle unscrambler, high-precision peristaltic pump filling module, automatic inserting machine, servo-controlled capping machine, and downstream self-adhesive labelers based on your needs, providing a one-stop automated packaging solution.

What control system does the filling line use?

The entire line utilizes an advanced Mitsubishi or Siemens PLC master control system paired with an HMI interface, achieving synchronized line speed, precise parameter configuration, and abnormal alarm monitoring to ensure highly stable production processes.

How do you prevent cross-contamination between reagent or ampoule batches?

The filling core features a peristaltic pump design with quick-release medical-grade silicone tubing. Fluids never touch internal mechanical machine parts. Simply swapping out the tubing during changeovers takes only 5-10 minutes and completely eliminates the risk of cross-contamination between batches.

Tailored Extensions for Biotech Facilities

Comprehensive Biotech Packaging & Technical Resources

Whether for large-scale reagent mass production or laboratory prototype development, this automated production line is just one part of our comprehensive Biotech & Pharmaceutical Solutions.
If you have specific biotech container or aseptic process requirements, explore our dedicated equipment: Eye Drop Filling Machine, Petri Dish Filling System, or our core standalone Small Volume Liquid Filling Machine (1–100ml) for initial micro-testing.

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